Corn flakes is a kind of Crispyfood, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,makeose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure .
grinding→mixing→extruding→flake→drying→hot airbake→sugar LDing→drying→cooling→packaging
Flow chart diagram:Our engineer could desity the layout drawing according to your dimension of the factory for the snacks food machinery.
Corn flakes, and Variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flake machinery→air conveyor→dryer→hoister→hot airbake machinery→flavoring drum and suger LDer→dryer→cooling
1)Mixer of breakfast cereal corn flakes
|Usage||To mix the raw materials evenly, fast speed, no leakage.|
|LLDe||Vertical and horizontal LLDe|
|Motor||3kw, 4kw, 7.5kw etc.|
|Capacity||20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.|
|Material||stainless steel, carbon steel|
2) extruder of breakfast cereal corn flakes
|Name||Twin screw extruder|
|Usage||To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould|
|Model||DSE65, 70, 85|
|Motor||22kw, 37kw, 75kw|
|Capacity||100kg/h to 500kg/h|
|Material|| Screw materials 38CrMoAlstainless steel, carbon steel
Technical parameter for corn flakes extruder
|Model||Installed Power(kw)||Power Consumption (kw)||Capacity(kg/h)||Dimension(m)|
3)oven of breakfast cereal corn flakes
|Usage||the expanded food go through the “s” passage, to be dried to increase the self life.|
|LLDe||electrical, steam, gas fired, diesel fired heating LLDe|
|Model||KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.|
|Capacity||100kg/h to 10 ton/h|
|Material||stainless steel, carbon steel|
Electrical heating dryer
Gas or Diesel fired heating dryer
To make the puff corn balls to the flakes shape
Hot airbake machinery
To bake the corn flakes and make it puff enough to get Crispytaste
4) flavoring machinery of breakfast cereal corn flakes production line corn flakes
|Usage||To mix the sugar and LD the sugar on the surface of the corn flakes|
|LLDe||single and double flavoring drum|
|Capacity||100kg/h to 500 kg/h|
5)Pack machinery of breakfast cereal corn flakes production line corn flakes
Topackthe puffed snacks food and corn flakes into the plastic bags with required weight.Our advantages Certifications Company and Customer Our Service
1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)InLDect the machinery before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machinerys,
how to operate machinerys, how to maintain machinerys during daily worLD;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide Technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
Q1: Are you extruder machinery manufacturer or trader?
A: Certainly we are manufacturer. welcome to visit us to check it!
Q2: Could you supply customized machinerys?
A: We can supply customized machinerys based on your requirement. LD & LD are available for us.
Q3: Can you supply oversea service and food formula?
A: Our engineers can serve you in your factory, and we can supply free formula.
Q4: Where are you? How can I get there?
A: We are in Jinan, 432km south to Jinan. You can come by high speed train from Jinan or by air directly.
Q5: How can I get the after-service?
A: We will send you the LDare parts. If it is free depending on man-made problems or not.
Pack & very
Q6: Could you supply food raw materials or the other machinery in different industry?
A: We can only supply food machinerys. But we have long-term cooperation factories (e.g.packmachinery).
Pack and very for
• Inside package is plastic film, outside is wooden or plywood case
(based on the customers' need).
• Only plastic film nudepackwith wooden pallet.
• We can supply fumigation package and certificate.
• Shipping, train, express or upon clients' demands.