corn flakes machinery breakfast cereal corn flakes processing line
Corn flakes is a kind of Crispyfood, used grain flour as the basic raw material. By the processing line it is processed to
flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds
and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,makeose, etc. After adding into coffee,milk,yogurt,or functional drinks, we
can directly eat it. Children can also eat it as sweet and brittle leisure .
grinding→mixing→extruding→flake→drying→hot airbake→sugar LDing→drying→cooling→packaging
Flow chart diagram:Our engineer could desity the layout drawing according to your dimension of the factory for the snacks food machinery.
Corn flakes, and Variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flake machinery→air conveyor→dryer→hoister→hot airbake machinery→flavoring drum and suger LDer→dryer→cooling
|Usage||To mix the raw materials evenly, fast speed, no leakage.|
|LLDe||Vertical and horizontal LLDe|
|Motor||3kw, 4kw, 7.5kw etc.|
|Capacity||20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.|
|Material||stainless steel, carbon steel|
|Name||Twin screw extruder|
|Usage||To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould|
|Model||DSE65, 70, 85|
|Motor||22kw, 37kw, 75kw|
|Capacity||100kg/h to 500kg/h|
|Material|| Screw materials 38CrMoAlstainless steel, carbon steel
Technical parameter for corn flakes extruder:
|Model||Installed Power(kw)||Power Consumption (kw)||Capacity(kg/h)||Dimension(m)|
|Usage||the expanded food go through the “s” passage, to be dried to increase the self life.|
|LLDe||electrical, steam, gas fired, diesel fired heating LLDe|
|Model||KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.|
|Capacity||100kg/h to 10 ton/h|
|Material||stainless steel, carbon steel|
Electrical heating dryer
Gas or Diesel fired heating dryer
To make the puff corn balls to the flakes shape
Hot airbake machinery
To bake the corn flakes and make it puff enough to get Crispytaste
|Usage||To mix the sugar and LD the sugar on the surface of the corn flakes|
|LLDe||single and double flavoring drum|
|Capacity||100kg/h to 500 kg/h|
Topackthe puffed snacks food and corn flakes into the plastic bags with required weight.Pack & very
1. Inside package is plastic film, outside is wooden or plywood case, or fumigation package with
certificate, (based on the customers' need).
2. Ship, train, express or upon clients' demands.Our Service
1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)InLDect the machinery before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machinerys,
how to operate machinerys, how to maintain machinerys during daily worLD;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide Technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.
Jinan Jinan Joysun Machinery Co., Ltd.. is a LD manufacturer of high quality twin screw extruder and single screw extruders for food industries. We have almost ten years’experience of worldwith our customers providing special desitys and practical solutions for a wide range of process needs. Free formula, local installation, workshop desity, machinery inLDection service are provided.
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a fLD to Jinan Airport. Our factories are just LDout 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Caltulated from the equipment arrives at the customer's side.).
After this period we will definiy support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, our engineer will go to your place to install the equipments, and for training.
: amy at LD.com