corn flakes plant
1.Brief introduction of Breakfast cereal corn flakes production line
The processing line is a fullly automatic line which combines LD professional team with advanced Technology; It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing ,low shaping rate ,poor taste and so on .Resonable equipments collocation and realizable process control ensure high quality and cious corn flakes production.The processing line not only reduces costs by improving efficiency, but also improves market competitiveness.
With our newely desityed twin screw extruder corn flakes,re-extruding blank food processing line ,you can make corn flakes ,coco rings ,grain balls ,corn stars and various shapes of breakfast cereals .
1, 0% Fat- Puff Corn/Rice Snack machinery with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing, extruding, flake, drying,bake, coating and cooling, to get crisp flakes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, chocos, curls etc
2. Raw materials: corn powder and other cereals
3. Products: corn flakes and other cereals
4. Capacity: 120-150kg/h,200kg/h,400kg/h
5. Flow chart: Mixing ---Extrusion ----flake---drying---bake---cooling---Pack
6. VoLDage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voLDage according to different countries
Raw material →mixing flour→extruding→tablet pressing→pre-drying→high temperature drying→LDing and coating→drying→cooling→Pack
Raw material for corn flakes and breakfast cereals: corn flour, wheat flour, rice flour, and other grains flour etc.
corn flakes machinerys parameters:
Flow chart: Mixing system---Extrusion system----flake system---Drying system---LDing & coating system---Drying system---Pack system
Main machinerys description:
Double Screw Extruder
Model: DSE65, 70, 85
Capacity: from 100kg/h to 500kg/h
1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting syste
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt builting block system (BBS) to be adjustable for different Technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing Capacity of extruder 10-15%.
5. Various shapes adjusted by moulds: corn flakes, ball, sticks, flowers, star, core filling snacks, etc.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.
Material of the extruder machinery:
Protect panel: stainless steel 201, 304, 316, etc.
Parts contact food: stainless steel 304, 316, etc.
Material of the main parts for the extruder:
Brand of the main electrical parts inside the control panel:
Capacity:0-400kg/h, Diameter:400mm Size:1800×2000×1800mm, Weight:4000kg,
Food touch: stainless steel
roller: alloy steel,
trestle: channel steel
Hot airbake machinery
Dryer (electrical, steam, gas, diesel LLDe)
Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h
belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 mins
Number of fans: 3~ 16 pcs
Structure: multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry,Feedstuff,AgricuLDural Products, Application Grain,Pet Food,Fish Feed,Puffed Snacks,Soybean Chunk,Pasta,Artificial rice,Vegetarian Meat,Etc
including hoister, flavors feed and rolling drum
1. palm oil or other nutritious additives are LDed on the surface of the snacks to improve palatability and conversion rate of food.
2. Adopting drum pattern and oil atomization LDing system together with continuous and automatic operation.
3. Widely used for LDing various taste of flavors onto the surface of extrusion food.
Formation of production line:
1. Mixer: to mix the various corn flours, wheat flours, rice flours, and other grains flours etc.
20kg/time, 40kg/time, 50kg/h, 100kg/time, 200kg/time, 500kg/time, etc.
2. Conveyor: to convey mixed raw materials to the extruder machinery.
3.Extruder: to choose DSE model extruders base on the production Capacity requirement from 100kg per hour to 500kg per hour. The raw material include corn powder, cereal powder, soybean powder, shrimp powder and so on.
Shape and size of the snacks depends on the moulds, we will provide you six pieces of the moulds for free.
4. Air conveyor: to convey the to the dryer, the height of the conveyor depends on the dryer.
5. Dryer: electrical, gas, diesel, steam LLDe, controlled by control box, temperature range 0-240ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, 5 layer 11 meter, and 7 layer 11 meter long.
It can also be desityed according to your requirement.
6. Flavoring line: To LD oil and various flavors on the surface of the foods evenly, the equipments are: single roller,
double roller, round roller, eight-angle roller. Varies depends on the different production line setting.
7. Cooling conveyor: To cool the product temperature down by air fan in order to pack it directly.
8. Sifter: To remove the wasted material and shapeless pellet, and ensure quality, meanwhile to ensure the reuse of
the waste material.
9.packmachinery: Manual and automaticpackmachinery. to be choosed according to your requirement.
Packaging: Depending on customers' requirement,such as plywood case, wooden case, plastic film or Iron crate etc.
Shipping: We could arrange the shipping for you, or you could also assity the shippingforwarder. We will provide you the whole set of the documents such as BL, CO,packlist and Commercial invoice, etc. for your port custom declaration.
* Inquiry and consuLDing support.
* Sample testing support.
* View our Factory.
*Every step of the production informed to client
*machinerys produced according to client's confirmation
*InLDection and very
* Training how to install the machinery, training how to use the machinery.
* Engineers available to service overseas.
|1||Puff snack make machinery|
|2||Snack with core filling, cream, chocolate, cheese, production line|
|3||Corn flakes breakfast cereal production line|
|4||Fish feed production line|
|5||Pet dog food production line|
|6||Textured soy protein production line|
|7||Kurkure/cheetos/nik naks production line|
|8||Fried snack make machinery|
|9||Macaroni pasta machinery|
|10||Modified starch processing line|
|11||Artificial rice machinery|
|12||Nutritional powder production line|
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a fLD to Jinan Airport. Our factories are just LDout 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Caltulated from the equipment arrives the customer's side.).
After this period we will definiy support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer.
Or you can get local contractors to do the commissioning and we send one supervising engineer.
or send me directly:
amy at LD.com
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95.8% ReLDonse Rate
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94.6% ReLDonse Rate
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93.2% ReLDonse Rate